Job Description
Responsible for handling day to day manufacturing activities of Consumer Zips and Industrial Looms and Performance including Production Planning, Scheduling, Executing, Maintenance and Health & Safety. Ensure to achieve department objectives and KPIs include OHK, Process waste reduction, MLT, Customer complaints reduction, Zero accidents and resolution of issues pertaining to manufacturing and maximising machine and manpower utilisationEnsure to provide Safe working environment by educating the worker to follow all Safety normsResponsible for daily production plan adherence of Consumer Zips & Industrial LoomsReview / monitor the production orders with ageing and schedules in order to complete Monitor and control the overall department KPIs & performance to reach the set targetsEnsure the compliance of H&S procedures, conducting SSB & verifying ECL check list and PPEs adherenceEnsure all workers are following the SOP for their activity or processReview / monitor the production of each worker daily basis and initiate actions to improveEnsure to achieve IE standard output from each worker if require counsel them for achievementEnsure PAT training to all new recruits and monitoring the productivity daily basis with the help of Worker Teacher and provide feedback to IRD for continuous improvementsEnsure and develop multi-trained work forceParticipate Daily department - PQCD review meeting and preparing actions to achieve departmental ObjectivesConduct In-process rework / rejection analysis review meeting with his team and identifying proper root cause and initiate actions to eliminate it and monitoring regularlyReview Customer Complaints and developing suitable CAPA actions and implementationInvolve and participate for the development of process improvementsMaximising machine utilisation and optimising all the resourcesEnsure to follow up 6S Audit CAPA actions and implement to improve 6S Audit Score Review MLT trend and initiate actions to improve itAdopt and Implement Lean manufacturing techniques and Lean Tools to eliminate NVA Work with Engineering Team to achieve Zero Break-down hoursEnsure Preventive Maintenance schedule and the availability of Critical sparesEffective monitoring and compliance of ISO 9001 Standards and adherence to systems and procedures and relevant documents / records are duly updatedReview Consumable cost and taking necessary action to reduce / controlEnsure to eliminate hazards at work place and provide safe working environmentEnsure the yearly review of TaRA & SOP and revise / update if any change in the processProvide sufficient training for all operators on relevant SOPs and improve the work culture for better productivity and quality on regular basis and monitoring their training effectivenessInvolving Staff recruitment replacement / additionFocus on Continual Improvements in Consumer Zips manufacturing processMotivate and manage direct reportees for better productivity and process improvementsPreparation of monthly department MIS report and presenting to Plant ManagerCoordinate with other departments for effective communication and smooth execution of taskKnowledge, Competencies and Key Behaviours RequiredDiploma or Engineering Graduate preferably Textile discipline Experience in Weaving and Zips manufacturing processMinimum 12 15 years experience in Manufacturing role Knowledge on operations of machines Weaving, Coiling & Sewing Knowledge of Improvement initiatives like 5S, Lean Techniques, kaizen, TPM, QC tools, LSSKnowledge and understanding of quality standards such as ISO, Six sigma is preferred.Strong analytical skills and Excellent communication skills, written and verbal.Good Man management and Subordinates development - coaching and mentoringTeam player, Self-motivated and result oriented Report Directly to: Plant Manager ZipsDirect Reports: Consumer Zips Executive & Supervisors
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Company Profile
Madura Coats Pvt Ltd
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